Seastar Solutions Optimus 360 User Manual

OPERATION INSTRUCTIONSAND USERS MANUALwww.teleflexmarine.comISO 9001Joystick Control SystemMANUFACTURED BYMARINE CANADA ACQUISITION LIMITEDPARTNERSHIP

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A4SmartCylinder LabelsPump Control Module (PCM) LabelsSafety Labels (continued)

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A5Steering Service Valve LabelActuatorsTO BE INSTALLED CLOSE TO THE SERVICE VALVESafety La

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A6ABYC American Boat & Yacht CouncilAP AutopilotAUX AuxiliaryAWG American Wire Gaug

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A7DEFINITIONSConventional Steering ControlThis is the standard type of steering that has b

8© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A2.0 INTRODUCTION 2.1 WelcomeWelcome to the world of electronic joystick control. Pleas

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A9 2.2 Optimus 360 System Overview (continued) 2.3 Optimus 360 System DiagramA CANtr

10© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 3.0 COMPONENT IDENTIFICATIONThe electronic helm is the primary user interface fo

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A11 3.2 Control Head (EST System)The control head is the primary user interface for conve

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A12 3.3 JoystickThe joystick is the primary user interface for joystick control.The joyst

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A13These are supplied by the installer and may be mounted in a variety of locations. Chec

ii© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. AAll information, illustrations and specifications in this manual are based on the latest

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A14This is located in a dry area and can usually be found inside the center console, in th

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A15On outboard boats these are always located just below the engine cowling and are attach

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A16 3.10 Shift and Throttle ActuatorsThere is a shift actuator and a throttle actuator f

17© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 4.0 STEERING SYSTEM OPERATIONThe steering portion of the Optimus 360 system provid

18© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 5.0 CONTROL HEAD OPERATIONBe very cautious when first engaging the gears to establish

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A19 5.1 IdentificationENGINE TRIM CONTROL: “Switch” in the handle. Provides simultaneous c

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A20NEUTRAL THROTTLE WARMUP (NTW):A fast flashing green N (Neutral) lamp indicates NTW engag

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A21POWER TRAIN SYNC (PTS):Automatically synchronizes engines and transmissions; the port l

22© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. AThe joystick is the primary user interface for the Joystick Control System. It offers t

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A23Handle MotionThe handle can be moved in any direction or rotated left or right. When re

iii© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. ACAUTIONWARNINGImmediate hazards which, if not acted upon, WILL result in severe person

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A24Operation FundamentalsThe handles on the active control head must be in the neutral pos

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A25PRIMARY MOTION - FORWARD/REVERSE CORRECTION - ROTATE TO STEERREVERSENEUTRALNEUTRALPRIMA

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A26 6.2 Joystick Tips1. Plan out your joystick maneuvers before you approach your target

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A27Example 1Make the primary action move first and then adjust the boat motion with a secon

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A28CURRENTwind43a3b33. Move the joystick directly port to approach the dock. 3a. If the b

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A291 6.3 Joystick Operation Examples (continued)windSecond Example1. Move the boat f

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A304. Rotate the joystick to turn the boat and align it with the slip. Use a straight po

31© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. ATurning on the ignition switch will turn on the Optimus 360 system. The CANtrak Displa

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A32The Optimus 360 CANtrak display has an easy to navigate menu system, adjustable backlig

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A33 7.2 CANtrak Display NavigationThe five buttons at the bottom of the unit are used to s

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. AivINDEX1.0 Safety Instructions ...

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A34 7.3 CANTrak Display Map – All Helms Active (Normal Steering Mode)The following dia

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A35 7.4.1 All Helms Active (Normal Steering Mode) 7.4.2 Diagnostics (DIAG) Screen 7.4 D

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A36 7.4.3 Adjust (ADJ) Screen*The Adjust screen allows adjustment of system parameters wh

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A37The steering resistance and turns have both low speed and high speed settings. The low

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A38The Display screen allows adjustment of the brightness and contrast of the CANtrak disp

39© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 8.0 FIRST TIME USEBefore starting the engines for the first time, take a moment to fami

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A40After reading the initial warning screen press the INFO button and follow the prompts f

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A41With the system powered up, activate the desired control head or joystick by using the

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A421. Check steering fluid level in all steering pumps. Each Optimus 360 hydraulic pump h

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A43 8.3 System Inspection (continued)4. Check for binding, loose, worn or leaking steeri

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. Av8.0 First Time Use ...

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A44 8.4 Installation Checks1. Interference Checks - Confirm that there is no interference

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A45Make sure that all cables, harnesses, and hoses move freely and that the cylinders and

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A462. Sensor cable - Confirm that the SmartCylinder Sensor Cable is tied securely to the h

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A47With the engine lanyard properly connected to you and the passengers secure, carefully

48© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A9.0 SYSTEM USE 9.1 Before Each UsePrior to every use:Perform a system inspection as

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A49 9.3 Autopilot OperationAlways read and understand the autopilot operation instruction

50© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 10.0 SYSTEM FAULTS & HAZARDS 10.1.1 DangerA danger fault is a critical system

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A51 10.1.2 WarningA warning is a non-critical system fault which will either maintain f

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A52 10.2.1 Danger Fault HandlingA danger fault is a critical system fault which will re

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A53 10.2.2 Limp HomeWhen a Danger fault results in steering and/or shift and throttle p

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. AviThis page left intentionally blank.

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A54 10.2.2 Limp Home (continued)Limp Home Mode 2This mode occurs when the system can no

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A55A. ENGAGEMENT LEVERB. CONTROL LEVERNOTICEIf the lever cannot be rotated it is likely th

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A56 10.2.3 Warning Fault HandlingA warning is a non-critical system fault which will ei

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A57 10.2.3 Warning Fault Handling (continued)Although the system may still operate norm

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A58 10.2.4 System Fault Handling – ExampleThe following is an example of how the system

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A59 10.2.5 CANtrak Loss of Display (continued)3. In the event of a loss of steering or

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A6010.3 Buzzer10.4 Reduced PerformanceThe buzzer is used to indicate a system fault. T

61© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 11.0 MAINTENANCEPrior to every use (see Section 8.3 for further details):1. Check st

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A62 11.0 Maintenance (continued)After the first 200 hours or 12 months thereafter (whiche

63© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A12.0 TROUBLESHOOTING GUIDEWhenever, in the following text, a solution calls for remov

1© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A1.0 SAFETY INFORMATIONThe safety information provided below is intended to inform you o

64© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A13.1 SeaStar Electronic Power Steering FluidQuart HA5482Gallon HA5483 For full li

65© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A 14.0 WARRANTY 14.1 Statement of Limited Warranty14.2 Return Goods ProcedurePrior t

66© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A A APPENDIX SpecificationsOptimus 360 SYSTEM SPECIFICATIONS (Based on EPSK1210 Twi

67© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A B APPENDIX EST Station Select ProtectionStation Select Protection prevents accide

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A68Notes _________________________________________________________________________________

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A69Notes _________________________________________________________________________________

TELEFLEX CANADA3831 NO. 6 ROADRICHMOND, B.C.CANADA V6V 1P6FA X 604 -270 -7172www.teleflexmarine.comISO 10592© 2012 MARINE CANADA ACQUISITION LIMITED PA

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A2Rinse off SmartCylinders thoroughly using “fresh, clean water” only.Do NOT rinse PCM, pu

© 2012 Teleflex Marine, Inc. Optimus 360 Users Manual, Rev. A3Safety LabelsNOTE: The labels below should call attention to the possible hazards associ